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    Land NIR Borescope - Temperature Profiles inside Furnaces

    Manufacturer:
    Thermal Imaging Solutions for Furnaces, Glass Melt Tanks and Kilns
    Part Number: Borescope (NIR-B)
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    Overview

    The NIR Borescope can give the operator access to data which would have previously been either highly time consuming to collect or perhaps completely unknown. Through collecting this data the operator can begin to increase the efficiency of the furnace/melt tank, improving product quality and reducing process costs.

    Using LIPS (Land Image Processing System) the operator has the ability to set points or areas of interest and measure live data points as well as storing and trending this data for future analysis.  By monitoring the live video, it can allow the operator to configure the correct, most efficient firing pattern and achieve optimum performance from the burners. This can save significant costs through reducing fuel usage and gaining the best possible performance from the furnace/melt tank

    The NIR-b offers the operator numerous advantages over the existing techniques:

    • The operator gets a high resolution radiometric image of the process meaning a live temperature value can be obtained from any point on the image.
    • Automated alarm outputs can instantly alert the user to any problems within the process
    • Any air leaks and glass leaks, which are detrimental to the efficiency of the furnace are clearly visible and simple to detect
    • A clear profile of the flame is easily visible
    • The operator has access to more than 324,000 live temperature data points
    • Thermocouple can alert to product overheating
    • Coverage 24 hours a day, 7 days a week
    • Improve plant safety by removing personnel from the dangerous environment of the application
    • Monitor all positions from the safety of the control room
    • Long term data trending
    • Fuel optimisation meaning significant savings on gas

    Key Benefits

    • Accurate, high resolution radiometric thermal imaging camera provides high definition temperature maps enabling precise product control and monitoring
    • Short wavelength sensor provides low sensitivity to emissivity changes and can be used through existing glass or quartz view ports.
    •  Resolution of 656 x 494 pixels gives 324,000 live temperature data points.
    •  Dedicated software with data points, areas of interest, automated alarms and long term data trending
    • 24 hour, 7 day monitoring solution means accurate trending information with no missing data
    • Live data points mean measurements are taken from exactly the same point each time. This removes operator error from collected information
    •  Shutter less operation ensures 100%measurement availability (i.e. no blind times)
    • The thermocouple located at the tip of the NIR-b can alert the operator if the instrument temperature is rising to unsafe levels, it can be removed from the process and avoid damage
    • 24 Month Warranty gives ownership piece of mind

    What advantages does the Borescope have?

    Building on more than twenty years experience with infrared technology Land has continued to widen its range of temperature measurements solutions by launching the NIR Borescope. With the NIR Borescope it is possible to use the
    proven technology of NIR Thermal Imager to accurately profile the temperature of the entire furnace with only a small opening in the wall.

    Thermal imaging inside refractory lined furnaces, boilers and glass melt tanks normally requires the plant operator to cut large openings in the refractory to enable viewing of the critical area. This can cause significant wasted energy from heat
    loss and can be difficult to keep the opening free from debris. The NIR-b has a 90° viewing angle, through a narrow opening to overcome this.

    Why traditional methods of monitoring are highly limited?


    The NIR-Borescope offers significant advantages over some of the traditional methods of furnace monitoring, including Visual Inspection (can take hours to comple and isn’t continuous), a Visual Camera (does not provide a termperature reading) or using Thermocouples (regular failure or loss of connections).

     

    Temperatures
    Low Temperature (C): 600 High Temperature (C): 1800
    Low Temperature (F): 1112 High Temperature (F): 3272

     

    Technical Details

      Measurement Range

    Measurement Parameters

      Available Ranges

      (With respect to Blackbody)

    600 – 1000 ºC/1112 – 1832 ºF

    800 – 1400 ºC/1472 – 2552 ºF

    1000 – 1800 ºC/1832 – 3632 ºF

      Probe Lengths

    305mm / 12”, 610mm / 24”, 915mm / 36”

      Probe Diameter (of Water Cooled Tube)

    54mm / 2.2”

      Accuracy

    ±1%K of target temperature

      Repeatability

    <1°C

      Detector

    Silicon focal plane array

      Image Size (Detector Array Format)

    656 x 494 pixels

      Frame Rate

    30fps (Gigabit Ethernet)

      Outputs

    Digital data over Gigabit Ethernet (M12)

      Optical System

    44°

    90°

      Field of View

    44° x  33°

    90° x 67.5°

      IFOV

    1.2mrad

    2.4mrad

      Focusing Range

    1000mm (3’) to infinity

      Spectral Response

    780 to 1100nm

      Emissivity Adjustment

    0.2 to 1.0 in 0.01 steps

      Operating Temperature Range

    0 to 60ºC / 32 to 140 ºF (Operating)

      Storage Temperature Range

    -20 to 80 °C / -4 to 176 °F (non-condensing)

      Operating Humidity

    0 to 90 % non-condensing

      Power Requirement

    24VDC (3 watts)

      Weight:

    15kg (for 2’ variant)

      Sealing

    IP65 / NEMA 4

      Vibration

    3g between 10 and 300 Hz

      Mountings

    Choice of  3in ANSI Flange & Gasket & PN16 DN80 Flange & Gasket with a 12” standpipe

      Probe Diameter

     

    54.0mm / 2.125in.

      Software

    Complete LIPS (Land Image Processing Software) package for PC

      Standard Accessories

    Power supply, Cables, Software, Water cooled/purged Mounting and Tube

     

    • Glass Melt Tanks (Application specific NIR-B Glass available)
    • Reformer Tube Furnaces
    • Reheat Furnaces
    • Rotary Cement Kilns
    • Incinerators
    • Boilers

     

    Click Here for full details of applications - (Opens Land Infrared site)

    IMAGEPro

    The innovative IMAGEPro software is an advanced image processing software for controlling, monitoring, analysing and capturing imager data.

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    IMAGEPro is a Windows PC software system that enables configuration of imager, display properties and advanced temperature analysis options and supports multiple simultaneous imagers. Free 30-day trial available for extensive testing.

    Able to monitor and control up to sixteen imagers, IMAGEPro offers real-time analysis for thermal imager ranges. Giving users exceptionally detailed control over their thermal imaging measurements, IMAGEPro enhances application processing.

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    Land Applications & Industries


    Cement

    LAND have supplied the Cement Industry and OEM's throughout the world with temperature measuring equipment for over 60 years. All their products are designed to the highest standards of quality and reliability to ensure accurate measurements under plant operating conditions for; kiln shell, rotary kiln product & burning zone and clinker system read more >>


    Iron and Steel Making

    Designed to operate in the harsh environments found in steel production, these instruments are designed to the highest performance standards, optimised for making temperature measurements at every important stage of the process including; Soaking Pit (Load Temperature), Coke Oven Flue, profile, burden & conveyor, Hot blast stove, main & furnace burden, liquid iron stream, torpedo car,  ladle pre heat, ladle and tapping learn more >>


    Aluminium Extrusion

    LAND offers a complete new integrated range of thermometer systems dedicated solely to aluminum temperature measurement. These instruments contain unique-to-Land design features which provide inherent measurement stability and reliability. In the aluminum extrusion industry, product quality and operating profitability rely on efficient press operation. Press efficiency is increased greatly with accurate, reliable temperature measurement at critical points in the process including; preheated die, billet profile , die exit & quench exit temperatures read more >>


    Aluminium Rolling

    The Land Aluminium Strip Thermometer system is specifically designed to provide the aluminium hot rolling industry with a solution to one of its most difficult problems - accurate and reproducible temperature measurement of bright, semi-finished hot alloy strips learn more >>




    More Industry Applications


    Land has supported the global industrial community for more than 70 years, supplying innovative, reliable products and solutions. They have a worldwide reputation as innovators and manufacturers of high-quality, precision thermometers and thermal imagers.

    Land's monitors and analysers provide industries with infrared, non-contact temperature measurement, combustion efficiency monitors and environmental pollution emissions detectors. Their products are used extensively in applications as diverse as steel, glass, electronics, mineral processing, power generation, utility and aircraft gas turbines, and a wide range of other industries. Ongoing development creates products for new applications and the continuous improvement of an expanding product range.

    • Steel: The infrared thermometers offer process solutions across more than 50 individual applications, ensuring process efficiency and continue reading >>
    • Aluminium: Including a wide range of stable, rapid response and reliable application-specific instruments designed to the highest standards continue reading >>
    • Speciality Metals: Products that you need for precise temperature measurements during speciality metal production, including solutions for copper and platinum refining continue reading >>
    • Calibration: The blackbody calibration sources provide a high-precision calibration of radiation thermometers, on-site and under laboratory conditions continue reading >>
    • Glass: Land has developed a range of instruments specifically designed to meet the challenges of glass production continue reading >>
    • Hydrocarbon Processing (HPI): Built to the highest standards of quality and reliability, their HPI measurement solutions are designed to operate in industrial conditions, delivering the accuracy you need to control your process continue reading >>
    • Industrial Processing: Used extensively in a range of industrial processes including paper, plastics, ceramics and non-wovens, Land's accurate online and portable thermometers, linescanners and thermal imagers support your applications continue reading >>
    • Minerals: Land supplies high-precision, reliable non-contact temperature measurement instruments specifically designed for mineral industry applications, including cement and roadstone production continue reading >>
    • Power Generation: With a range of detection options for every stage of the combustion process, Land's products guard against spontaneous fires. They also provide solutions for continuous emissions monitoring and plant condition monitoring continue reading >>

    Overview

    The NIR Borescope can give the operator access to data which would have previously been either highly time consuming to collect or perhaps completely unknown. Through collecting this data the operator can begin to increase the efficiency of the furnace/melt tank, improving product quality and reducing process costs.

    Using LIPS (Land Image Processing System) the operator has the ability to set points or areas of interest and measure live data points as well as storing and trending this data for future analysis.  By monitoring the live video, it can allow the operator to configure the correct, most efficient firing pattern and achieve optimum performance from the burners. This can save significant costs through reducing fuel usage and gaining the best possible performance from the furnace/melt tank

    The NIR-b offers the operator numerous advantages over the existing techniques:

    • The operator gets a high resolution radiometric image of the process meaning a live temperature value can be obtained from any point on the image.
    • Automated alarm outputs can instantly alert the user to any problems within the process
    • Any air leaks and glass leaks, which are detrimental to the efficiency of the furnace are clearly visible and simple to detect
    • A clear profile of the flame is easily visible
    • The operator has access to more than 324,000 live temperature data points
    • Thermocouple can alert to product overheating
    • Coverage 24 hours a day, 7 days a week
    • Improve plant safety by removing personnel from the dangerous environment of the application
    • Monitor all positions from the safety of the control room
    • Long term data trending
    • Fuel optimisation meaning significant savings on gas

    Key Benefits

    • Accurate, high resolution radiometric thermal imaging camera provides high definition temperature maps enabling precise product control and monitoring
    • Short wavelength sensor provides low sensitivity to emissivity changes and can be used through existing glass or quartz view ports.
    •  Resolution of 656 x 494 pixels gives 324,000 live temperature data points.
    •  Dedicated software with data points, areas of interest, automated alarms and long term data trending
    • 24 hour, 7 day monitoring solution means accurate trending information with no missing data
    • Live data points mean measurements are taken from exactly the same point each time. This removes operator error from collected information
    •  Shutter less operation ensures 100%measurement availability (i.e. no blind times)
    • The thermocouple located at the tip of the NIR-b can alert the operator if the instrument temperature is rising to unsafe levels, it can be removed from the process and avoid damage
    • 24 Month Warranty gives ownership piece of mind

    What advantages does the Borescope have?

    Building on more than twenty years experience with infrared technology Land has continued to widen its range of temperature measurements solutions by launching the NIR Borescope. With the NIR Borescope it is possible to use the
    proven technology of NIR Thermal Imager to accurately profile the temperature of the entire furnace with only a small opening in the wall.

    Thermal imaging inside refractory lined furnaces, boilers and glass melt tanks normally requires the plant operator to cut large openings in the refractory to enable viewing of the critical area. This can cause significant wasted energy from heat
    loss and can be difficult to keep the opening free from debris. The NIR-b has a 90° viewing angle, through a narrow opening to overcome this.

    Why traditional methods of monitoring are highly limited?


    The NIR-Borescope offers significant advantages over some of the traditional methods of furnace monitoring, including Visual Inspection (can take hours to comple and isn’t continuous), a Visual Camera (does not provide a termperature reading) or using Thermocouples (regular failure or loss of connections).

     

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